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2205 Stainless Steel

2205 Stainless Steel, also known as Duplex 2205, is a nitrogen-enhanced duplex stainless steel designed to address common corrosion issues encountered with the 300 series stainless steels. It provides a balanced duplex structure that combines the corrosion resistance and high strength of ferritic stainless steels with the ductility and weldability of austenitic steels. Due to its superior resistance to chloride stress corrosion cracking, pitting, and crevice corrosion, 2205 is ideal for applications in marine, chemical, and oil and gas industries.

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Chemical Composition of 2205 Stainless Steel

Element Composition (%)
Carbon (C) ≤ 0.03
Chromium (Cr) 21.0 – 23.0
Nickel (Ni) 4.5 – 6.5
Molybdenum (Mo) 2.5 – 3.5
Nitrogen (N) 0.08 – 0.20
Manganese (Mn) ≤ 2.0
Silicon (Si) ≤ 1.0
Phosphorus (P) ≤ 0.030
Sulfur (S) ≤ 0.020
Iron (Fe) Balance

Technical Specifications of 2205 Stainless Steel

Physical Properties

Property Metric Imperial
Density 7.8 g/cm³ 0.282 lb/in³
Elastic Modulus 190 GPa 27.6 x 10⁶ psi
Thermal Conductivity (at 100°C) 19 W/m·K 11 BTU/hr·ft·°F
Coefficient of Thermal Expansion 13.7 µm/m°C 7.6 x 10⁻⁶ in/in°F
Specific Heat 418 J/kg·K 0.1 BTU/lb·°F
Electrical Resistivity 850 nΩ·m 33.5 µΩ·in

Mechanical Properties

Condition Tensile Strength (MPa) Yield Strength (MPa) Elongation (%) Hardness (HB)
Annealed ≥ 620 ≥ 448 25 ≤ 293
Cold Worked Varies by process High values Reduced

Thermal Properties

Property Metric Imperial
Thermal Conductivity 19 W/m·K at 100°C 11 BTU/hr·ft·°F
Coefficient of Thermal Expansion 13.7 µm/m°C 7.6 x 10⁻⁶ in/in°F
Melting Point Approximately 1440°C Approximately 2624°F

Electrical Properties

Property Metric Imperial
Electrical Resistivity 850 nΩ·m 33.5 µΩ·in

Product Specifications by Solitaire Steel & Engineering LLP

Product Type Standards Sizes Types Applications
Sheets & Plates ASTM A240 Thickness: 1mm – 50mm Hot Rolled, Cold Rolled Chemical processing, marine vessels
Pipes & Tubes ASTM A790, A789 Diameter: 6mm – 1200mm Seamless, Welded Oil & gas piping, water treatment
Bars ASTM A276 Diameter: up to 100mm Round, Square, Hex Shafts, fasteners, industrial parts
Angles, Channels, Beams ASTM A484 Custom sizes available L-Angles, U-Channels, I-Beams Structural use in high-stress environments
Fittings ASTM A815 Size: 1/2″ – 72″ Buttweld, Socket Weld Process piping, marine and chemical industries

Processing and Fabrication Properties of 2205 Stainless Steel

  • Forming: Good formability, but allowances must be made for its high strength.
  • Welding: Duplex 2205 can be welded using standard methods. AS 1554.6 suggests 2209 electrodes to ensure proper balance. Avoid welding without filler metal to prevent excessive ferrite.
  • Heat Treatment:
    • Annealing: Best performed at 1020-1100°C followed by rapid cooling.
    • Hardening: Not hardenable by heat treatment, though it is work-hardenable.
  • Machinability: Requires lower cutting speeds compared to 304-grade stainless due to higher strength. High-power machines are recommended.

Applications of 2205 Stainless Steel

2205 Stainless Steel is widely used in applications requiring high corrosion resistance and mechanical strength, such as:

  • Chemical Process Industry: For vessels, piping, and heat exchangers.
  • Marine Applications: Used in ships, oil platforms, and saltwater systems.
  • Oil & Gas Industry: Ideal for pipelines, tubing, and fittings exposed to high chloride environments.
  • Food Processing Equipment: Suitable for storage and handling of food items due to its corrosion resistance.
  • Pulp & Paper Industry: Commonly used for digesters, bleaching equipment, and tanks.
  • Other: Biofuel processing plants, cargo tanks, and effluent scrubbing systems.

2205 Stainless Steel vs. Other Grades

Compared to 316L stainless steel, 2205 provides superior corrosion resistance, especially against chloride-induced pitting and crevice corrosion. It also offers significantly higher yield strength, making it ideal for high-stress applications. However, if maximum formability or extreme low temperatures are necessary, grades like 904L or austenitic alternatives may be more suitable.