Home > Aluminium > EN Standards for Aluminum Extrusions

EN Standards for Aluminum Extrusions

At Solitaire Steel & Engineering LLP, we provide aluminum extrusions that meet the latest European (EN) standards, ensuring high quality and precision for our customers across various industries. The older BS1474-1987 standard has been replaced by several EN standards, which are now widely used in the aluminum industry. Here is a detailed overview of the key EN standards applicable to aluminum extrusions.

Table of Contents

Call Us

+91 9819046580

Email Us

solitairesteelllp@gmail.com

Key EN Standards for Aluminum Extrusions

Standard Scope
EN754 Cold drawn rod, bar, and tube
EN755 Hot extruded products
EN12020 Extruded precision profiles in alloys 6060 & 6063
EN515 Temper designations
EN573-1 Numerical alloy designation system
EN573-2 Chemical symbol designation system
EN573-3 Chemical compositions
EN573-4 Product forms in different alloys

Differences Between BS1474 and EN Standards

For those who are familiar with the old BS1474 standard, here are the primary differences when transitioning to the new EN standards:

  • Chemical Composition: No changes have been made to chemical composition guidelines.
  • Alloy Numbering System: The numbering system remains unchanged.
  • Temper Designations for Heat-Treatable Alloys: A wider range of special tempers is now available, with up to four digits following the “T” to accommodate non-standard applications (e.g., T6151).
  • Temper Designations for Non-Heat-Treatable Alloys: Existing tempers remain the same, but a more comprehensive explanation of how they are achieved is provided. The “O” (soft) temper is now classified as H111, and a new intermediate temper, H112, has been introduced. For alloy 5251, tempers are now listed as H32, H34, H36, and H38 (previously H22, H24, etc.).

For complete information on chemical compositions and mechanical properties, please refer to the datasheet entitled “Aluminum Specifications.”

Alloy Groups

For the purposes of tolerances and mechanical properties, aluminum alloys are divided into two groups:

  • Group I: Includes the 1000, 3000, and 6000 series alloys, as well as 5005, 5051, and 5251.
  • Group II: Includes the 2000 and 7000 series alloys, as well as 5052, 5154, 5454, 5754, 5083, and 5086.

Alloy Group I

This group includes the following alloys:

  • 1050, 1070, 1200, 1350 (pure aluminum for electrical and chemical applications)
  • 3003, 3102, 3103 (manganese-alloyed aluminum for HVAC and general engineering applications)
  • 5005, 5005A, 5051A, 5251 (magnesium-alloyed aluminum for marine and structural applications)
  • 6000 Series: Includes alloys such as 6101, 6005, 6061, 6063, 6082 (balanced for strength, formability, and weldability, widely used in construction and automotive sectors).

Alloy Group II

This group includes:

  • 2000 Series: 2007, 2011, 2014, 2024 (copper-alloyed aluminum for aerospace and high-performance engineering applications)
  • 5000 Series: 5052, 5154, 5083, 5086 (magnesium-alloyed aluminum with excellent corrosion resistance, used in marine and heavy-duty industries)
  • 7000 Series: 7003, 7075, 7020 (zinc-alloyed aluminum known for high strength, commonly used in aerospace and high-performance applications).

Diameter and Dimensional Tolerances

To ensure precision, aluminum extrusions are subject to specific diameter and dimensional tolerances, which differ based on the alloy group. These tolerances are crucial for maintaining the performance and fit of extruded products.

Round Bar Diameter Tolerances (in mm)

Diameter (mm) Group I Tolerances (+/-) Group II Tolerances (+/-)
10 to 18 0.22 0.30
19 to 25 0.25 0.35
26 to 40 0.30 0.40
41 to 50 0.35 0.45
51 to 65 0.40 0.50

Square Bar Width Across Flats Tolerances (in mm)

Width Across Flats (mm) Group I Tolerances (+/-) Group II Tolerances (+/-)
10 to 18 0.22 0.30
19 to 25 0.25 0.35
26 to 40 0.30 0.40
41 to 50 0.35 0.45
51 to 65 0.40 0.50

Rectangular Bar Thickness Tolerances

Thickness (mm) Group I Tolerances (+/-) Group II Tolerances (+/-)
2 to 6 0.20 0.25
6.1 to 10 0.25 0.30
10.1 to 18 0.25 0.35
19 to 30 0.30 0.40

Handling and Installation Recommendations

To maintain the integrity of extruded aluminum products, it is essential to follow the correct handling and installation procedures:

  • Storage: Store aluminum indoors in a dry, clean environment to prevent corrosion and surface damage.
  • Handling: Use soft slings when lifting to avoid scratches and deformation. Avoid dragging aluminum over rough surfaces.
  • Installation: Delay installation until the last possible moment to prevent accidental damage. Protect aluminum surfaces with clear coatings when nearby construction work is ongoing.

For more detailed information on our aluminum extrusions and standards, visit our Aluminium Care Guide. For inquiries or specific alloy needs, feel free to reach out to us through our Contact Page